Difference between the BorgWarner S400 Series: S400 vs. S410SX vs. S430SX
E Edwin Matias

Difference between the BorgWarner S400 Series: S400 vs. S410SX vs. S430SX

Mar 5, 2025 · Turbocharger

At Texas Truck Market, we specialize in providing top-tier performance engine parts for semi-trucks, ensuring your rig operates at its best across Texas's diverse terrains.

Decoding the BorgWarner S400 Series: S400 vs. S410SX vs. S430SX

BorgWarner's S400 series turbochargers are renowned for their durability and performance. Understanding the distinctions between the S400, S410SX, and S430SX models can guide you in making an informed decision:​

  • S400: The foundational model, suitable for standard applications requiring reliable performance.

    BorgWarner S400 Turbocharger

  • S410SX: An evolution of the S400, the S410SX features a wider journal bearing, enhancing the strength of the rotating assembly. This design improvement promotes greater durability and efficiency, making it ideal for heavy-duty applications.

  • BorgWarner S410SX Turbocharger

  • S430SX: The latest advancement in the series, the S430SX boasts a more robust center section, offering increased durability. It also allows for customization with various A/R housings and compressor/turbine wheel sizes, catering to specific performance requirements.

  • BorgWarner S430SX Turbocharger

The Significance of A/R Ratios in Turbocharger Performance

Understanding the Area/Radius (A/R) ratio of your turbocharger is crucial for optimizing your semi-truck's performance, especially in the demanding Texas trucking industry. The A/R ratio influences how exhaust gases interact with the turbine, affecting both responsiveness and power output.

What is A/R Ratio?

The A/R ratio is a measurement that compares the cross-sectional area of the turbocharger's turbine housing to the radius from the center of the turbine wheel. This ratio determines the flow characteristics of exhaust gases entering the turbine:

  • Smaller A/R Ratios: These provide quicker spool-up times, enhancing low-end torque and responsiveness. However, they may limit top-end power due to increased exhaust backpressure.

  • Larger A/R Ratios: These support higher top-end power by allowing greater exhaust flow, but they can result in slower spool-up, affecting low-end performance.

Common A/R Ratios and Their Applications

In the context of BorgWarner's S400 series turbochargers, commonly used A/R ratios include 1.32, 1.45, and 1.58. Each serves different performance needs:

  • 1.32 A/R: Ideal for applications requiring quick spool-up and enhanced low-end torque, suitable for stop-and-go urban driving conditions.

  • 1.45 A/R: Balances between low-end responsiveness and high-end power, making it versatile for mixed driving conditions common in Texas, from city streets to open highways.

  • 1.58 A/R: Geared towards maximum top-end power, suitable for long-haul routes where maintaining high speeds is essential.

Choosing the Right A/R Ratio for Texas Trucking

Selecting the appropriate A/R ratio depends on your specific operational requirements:

  • Urban Deliveries: For frequent city driving with constant stops, a 1.32 A/R ratio offers better acceleration and responsiveness.

  • Mixed Routes: If your routes vary between city and highway driving, a 1.45 A/R ratio provides a balanced performance.

  • Long-Haul Highway: For extensive highway driving across Texas, a 1.58 A/R ratio ensures optimal fuel efficiency and sustained power.

  • difference in exhaust housing AR 1.32 vs 1.45 vs 1.58

At Texas Truck Market, we understand the demands placed on semi-trucks operating in Texas's varied environments. Our commitment to quality ensures that we provide turbochargers and performance parts that meet the highest standards, enhancing your truck's reliability and efficiency.​

Contact Us for Expert Guidance

Selecting the appropriate turbocharger is crucial for maximizing your truck's performance. Our team of experts is ready to assist you in choosing the right components tailored to your specific needs. Call us today at  832-867-3345 to discuss how we can help elevate your truck's capabilities.

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